About Take-out Robot For Injection Molding Machine
One method of manufacturing plastic products and parts is the "injection molding" method, in which the material is heated and melted, poured into a metal mold, and then cooled and hardened. This "injection molding" method makes it possible to produce many identical products from a single mold, making it a widely used method for inexpensively mass-producing plastic products and parts. The equipment that performs this process automatically and continuously is called an injection molding machine, and the robot that automatically removes the finished products and runners (the solidified passages for the resin material, similar to the plastic frames with plastic model parts attached) is called an automatic Take-out Robot for Injection Molding.
To reduce costs, plastic product molding operations generally operate 24 hours a day. In the past, workers would take three shifts a day to remove the finished products and runners. However, this work was monotonous and tedious, and there was a risk of serious injury if a worker accidentally got their hand caught in the mold. This is why automatic take-out robot were developed.
Automatic take-out robots free workers from monotonous and dangerous work, and one machine can do the work of three workers, contributing to reducing manufacturing costs, so they are now installed on most molding machines.
sigma5
- High-speed/High-precision Take-out Robot
- Flagship Model
Widely used in the medical and food industries.
Medical products such as pipettes and petri dishes, and food products such as dessert containers and ice cream lids are molded products that need to be mass-produced in a short period of time and require great care in terms of hygiene and finish.
The sigma5 is a high-speed, high-precision, highly durable and customizable take-out machine that can meet the demands of such environments.
sigma5 basic information
- Power Supply
- AC200V±10% 50/60Hz
- Maximum power requirement
- 3kVA
- Normal air pressure
- 0.5～0.6MPa
- Maximum Allowable Air Pressure
- 0.97MPa
- Drive system
- AC servo motor
- Position repeatability
- ± 0.1mm
- Includes horizontal chuck rotation control (thin A12, core height 345mm or core height 250mm).
- Runner chuck L jaws, or Runner chuck X4M, or Runner chuck (P) are included (for W specification).
Models and Strokes
*1: 2-plate compatible *2: 3-plate compatible
| Model | External Dimensions | A stroke | B-stroke | C-stroke *1 | C-stroke *2 | D stroke *2 |
|---|---|---|---|---|---|---|
| S5-50 |
|
1000 st | 600 st | Max 500 / Min 50 | Max 500 / Min 100 | Max 430 / Min 30 |
| S5-100 |
|
1200 st | 700 st | Max 600 / Min 120 | Max 600 / Min 200 | Max 470 / Min 70 |
| S5-200 |
|
1400 st | 800 st | Max 700 / Min 120 | Max 700 / Min 200 | Max 570 / Min 70 |
| S5-300 |
|
1600 st | 1000 st | Max 900 / Min 120 | Max 900 / Min 200 | Max 770 / Min 70 |
| S5-500 |
|
2000 st | 1200 st | Max 1200 / Min 120 | Max 1200 / Min 230 | Max 1085 / Min 100 |
| S5-700 |
|
2400 st | 1600 st | Max 1400 / Min 120 | Max 1400 / Min 240 | Max 1260 / Min 100 |
Available options
-
High-speed specifications
Achieves even faster take-out cycles
-
Blower specifications
The molded product is removed by suction.
-
Cut Unit at the Traverse End
A cutting unit can be attached to the travel frame.
-
Clean room specifications
Grease scattering prevention, wear resistance, SUS specifications, etc.
-
Telescopic type vertical arm
Can be installed in places with low ceiling height
-
T-shaped traverse frame
Products can be discharged to both the operating and non-operating sides of the molding machine.
-
Addition of vacuum circuit
The number of the vacuum circuit can be increased
-
Stroke Extension
The travel stroke can be extended in 200mm increments, and the vertical stroke can be extended in 100mm increments.
sigmaA
- Standard Take-out Robot
- Standard model
As the first step towards automatic take-out.
Sailor Robot's standard take-out robot.
It has standard specifications and can be used simply in general factories. It can be introduced at a more reasonable price than the sigma5, and customization is also available.
sigmaA Basic Information
- Power Supply
- AC200V±10% 50/60Hz
- Maximum power requirement
- 3kVA
- Normal air pressure
- 0.5～0.6MPa
- Maximum Allowable Air Pressure
- 0.97MPa
- Drive system
- AC servo motor
- Position repeatability
- ± 0.1mm
- Includes horizontal chuck rotation control (thin A12, core height 345mm or core height 250mm).
- Runner chuck L jaws, or Runner chuck X4M, or Runner chuck (P) are included (for W specification).
Models and Strokes
*1: 2-plate compatible *2: 3-plate compatible
| Model | External Dimensions | A stroke | B-stroke | C-stroke *1 | C-stroke *2 | D stroke *2 |
|---|---|---|---|---|---|---|
| SA-100 |
|
1200 st | 700 st | Max 600 / Min 120 | Max 600 / Min 210 | Max 460 / Min 70 |
| SA-200 |
|
1400 st | 800 st | Max 700 / Min 120 | Max 700 / Min 210 | Max 560 / Min 70 |
| SA-300 |
|
1600 st | 1000 st | Max 900 / Min 120 | Max 900 / Min 210 | Max 760 / Min 70 |
| SA-500 |
|
2000 st | 1200 st | Max 1200 / Min 120 | Max 1200 / Min 250 | Max 1050 / Min 100 |
| SA-700 |
|
2400 st | 1400 st | Max 1400 / Min 120 | Max 1400 / Min 285 | Max 1215 / Min 100 |
Available options
-
Blower specifications
The molded product is removed by suction.
-
Cut Unit at the Traverse End
A cutting unit can be attached to the travel frame.
-
Clean room specifications
Grease scattering prevention, wear resistance, SUS specifications, etc.
-
Telescopic type vertical arm
Can be installed in places with low ceiling height
-
T-shaped traverse frame
Products can be discharged to both the operating and non-operating sides of the molding machine.
-
Addition of vacuum circuit
The number of the vacuum circuit can be increased
-
Stroke Extension
The travel stroke can be extended in 200mm increments, and the vertical stroke can be extended in 100mm increments.
SR
- Compact/high-speed takeout machine
- Swing type
If you are using it with a small molding machine
This is a swing-type extraction machine specifically designed for small molding machines.
Unlike traverse-type molds, this type uses a rotational motion to remove the mold from the mold over the shortest distance, thus reducing mold opening time.
SR basic information
- Power Supply
- AC200V±10% 50/60Hz
- Normal air pressure
- 0.5～0.6MPa
- Maximum Allowable Air Pressure
- 0.97MPa
- Drive system
- AC servo motor
- Position repeatability
- ± 0.1mm
- The zippers will be custom-made to fit your product.
Information on subsidies and tax deductions for equipment installation
If you require any of the various certificates, please contact our sales representative.
Reduce costs by introducing equipment!
You may be eligible for subsidies and tax deductions from the national and local governments!