AUTOMATION

Automation

Automation

  • Automation

Automation tailored to your needs

Automating manual tasks contributes to improved productivity and quality, as well as improved safety and reduced environmental impact.

Sailor Robot has also produced automation that handle pre-and post-processing.
Pre-processing: Preparing the part in the mold before molding
Post-process: Transporting the molded products, quality inspection, boxing, etc.

All of these devices can be customized to meet your needs. We have a track record of over 3,800 types of automations.
See the example below for more details.

Automatic machine main image

Examples of Automation

  • Insert Label Supply System image

    Insert Label Supply System

    One label is picked up from the label stocker, and then transferred to the label insert chuck of the take-out robot.

    Process classification
    Pre-molding machine
    Process
    This is a device that supplies labels to the take-out machine.
  • Insert Chuck for Label image

    Insert Chuck for Label

    This is a chuck for label inserts on the take-out robot.
    The vacuumed label is set to the mold.

    Process classification
    Pre-molding machine
    Process
    Insert the label into the mold
  • Product Delivery

    Product Delivery

    This device transports molded products delivered by the chuck of the take-out robot to the next process.

    Process classification
    Post-molding machine
    Process
    The removed molded product is placed on a conveyor and transported.
  • Product inspection image

    Product inspection

    As a method for inspecting molded products that come down the conveyor,
    ・Image inspection using a camera
    ・Detects short mold using electricity
    If there are any defective products, they will be sorted into the discharge chute.

    Process classification
    Post-molding machine
    Process
    The molded product is judged to be good or defective.
  • Product boxing image

    Product boxing

    Once the appropriate number of good products have been collected for each box, they are held in place using suction or other means and arranged inside the box. They are handled carefully to prevent any scratches until the very end.

    Process classification
    Post-molding machine
    Process
    Products are lined up or stacked and packed into boxes
  • Product bagging image

    Product bagging

    The transported molded products are packed into bags, and the bags are sealed by welding.

    Process classification
    Post-molding machine
    Process
    The stacked molded parts are placed into the bag.
  • static elimination

    Static Elimination

    Use anti-static materials or static elimination bars to eliminate static electricity from labels and molded products.

    Process classification
    Pre- / Post-molding machine
    Process
    Eliminates static electricity from labels to prevent overlaps and wrinkles.
  • Metal Insert image

    Metal Insert

    Metal parts supplied by a parts feeder are placed in a mold or embedded into an assembly part.

    Process classification
    Pre- / Post-molding machine
    Process
    Embedding metal parts into molds or molded products
  • Gate Cut

    Gate Cut

    Cutting the gate by air nippers while the products are supported by the chuck of the take-out robot.

    Process classification
    Post-molding machine
    Process
    Cut off the gate remaining on the surface of the molded product
  • Hinge bending

    Hinge bending

    Bottle caps and bendable forks are bent after take-out from the mold and then released.

    Process classification
    Post-molding machine
    Process
    Bend the hinge immediately after take-out from the mold
  • Assembly
    image

    Assembly

    Assemble machine such like assemble molded lids and tube cut by another machine.
    This is a device used for assembly work.

    Process classification
    Post-molding machine
    Process
    Assemble other parts to the molded product
  • Clean room specifications

    Clean room specifications

    The standard take-out robot is painted to prevent rust, but we use rust-resistant stainless steel material and clean the inside of the guard that surrounds the device with a HEPA filter.

    Process classification
    Specifications of the take-out robot or automation
    Process
    Medical and food-related molded products
    Specifications tailored to the environment in which it is used
  • Small Size Swing Robot

    Small Size Swing Robot

    Even small, single-cavity molding machines, such as those for connectors, can pose a risk of serious injury if your hand gets caught in them. Sailor Robot also offers small swing-type take-out robot.

    Process classification
    Take-out Robot
    Process
    Remove molded products from molding machines of 5 tons or less
  • Side Entry Take-out Robot

    Side Entry Take-out Robot

    The sigma5 and sigmaA are take-out robot called traverses that are installed on top of the molding machine, but the side entry take-out robot are installed on the non-operation side of the molding machine.

    Process classification
    Take-out Robot
    Process
    Installed next to the molding machine to take-out molded products

Information on subsidies and tax deductions for equipment installation

If you require any of the various certificates, please contact our sales representative.

Check icon Reduce costs by introducing equipment!

Check icon You may be eligible for subsidies and tax deductions from the national and local governments!