Product purchase
There is a device on top of the mold of the injection molding machine, so I cannot install the take-out robot, and I am having trouble.
We also have a track record of side entry machines that take-out molded products from the side of the molding machine.
I would like to use the demo unit.
Although we do not have demo machines for devices such as take-out robot or automation, we do have a demo panel with a touch panel for take-out robot, which can be used to demonstrate the take-out robot position, conditions, timer, etc.
How should I decide on the specifications of the take-out robot?
We have a lineup of take-out robots based on the mold clamping force (tonnage) of the molding machine. The strokes for up/down and traverse, etc. are determined based on the dimensions of the product when it is taken out from the mold, the height of the conveyor or secondary equipment to be placed after take-out, etc.
The number of ejectors (vacuum generators) is also determined by how the products are placed (arranged on the conveyor in two batches), etc. In addition, various customizations are possible depending on the product shape and the equipment (clean room specifications, automatic lubrication, gate cut, etc.).
The number of ejectors (vacuum generators) is also determined by how the products are placed (arranged on the conveyor in two batches), etc. In addition, various customizations are possible depending on the product shape and the equipment (clean room specifications, automatic lubrication, gate cut, etc.).
Take-out Robot
What is a blower chuck?
Products with shapes that are difficult to pick up with a suction cup or a mechanical chuck can be sucked up and taken out using a blower motor.
Is it possible to automate gate cutting?
Automation can be achieved in a variety of ways, such as cutting inside the chuck of the take-out robot, a gate cut unit installed at the travel end of the take-out robot, or linking with a gate cut device.
What are the advantages of rack and pinion?
The rack and pinion mechanism has high repeatability and less wear than a belt. Its structure is highly rigid and has little vibration even with a long stroke. It is also a simple mechanism that is easy to maintain.
Is it compatible with small molding machines?
We have experience with traverse and side entry molding machines of 15 to 50 tons.
I would like to take out a product with a special shape.
There are various methods for gripping products, including suction cups, mechanical gripping, and suctioning the entire product with a molded nozzle. We will design the method to suit the product.
Can you modify an old take-out robot?
We will do our best to accommodate modifications, but if our maintenance service is unable to provide support due to parts being inoperable, support, including modifications, may be terminated.
Automation
Can you separate "good" and "defective" products?
The device can determine and sort good and bad products.
What can an automation do?
We can handle a wide range of requirements, including "molded product inspection" and "insert work supply."Automation performance page for more information.
I would like to request modification of an old automation.
Although it depends on whether parts can be purchased or manufactured, we can provide warranty service for up to 15 years after delivery.
Support
Can you repair old take-out robots and automation?
We will do our best to accommodate your request, depending on whether the part can be purchased or substituted.
What do I need to prepare for self-maintenance?
Please prepare the grease to be applied to the rack and LM guide. We can also provide it.
Please tell me what to check during maintenance.
We check for broken pipes, wear on the rack and pinion, scratches on the guide, tightening of bolts, and whether the rack and guide are greased.
What is the lifespan of the device?
The expected lifespan is approximately 10 years, but with proper maintenance it may last for over 20 years.
What should I do if something breaks down?
Please call our service representative and let us know the model, serial number, error number, etc. of the affected machine.